Jiangsu, China
Business Type:
Manufacturer/Factory & Trading Company
Number of Employees:
32
Year of Establishment:
2011-04-14
Management System Certification:
ISO9001:2015 Certificate
Average Lead Time:
Peak season lead time: one month
Off season lead time: one month
OEM/ODM Service
Sample Available

Nitrogen Generator, Food Fresh Nitrogen Generator, Food Packing manufacturer / supplier in China, offering Food Fresh Keeping Nitrogen Generator (TY-5) Purity 99.9%, G-5 4-200 Diaphragm Type Compressors for Nitrogen, Diaphragm Type Compressors for Nitrogen and so on.

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Food Fresh Keeping Nitrogen Generator (TY-5) Purity 99.9%

Get Latest Price
Min. Order / Reference FOB Price
1 Set US $3,850-6,890/ Set
Port: Shanghai, China
Production Capacity: 600 Sets /Year
Payment Terms: L/C, T/T
Usage: Nitrogen, Food Storage
Purpose: Gas Purification
Parts: Gas Tank
Application Fields: Food
Noise Level: Low
Machine Size: Small

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Basic Info

Model NO.: TY-5
Certification: ISO, CE
Product Name: Nitrogen Generator for Packing Machine
Dew Point: -40 Degree
Flow Rate: 5nm3/H
Purity: 99.9%
Outlet Pressure: 0.1-0.6MPa
Style: Box Style
Trademark: True Gas
Transport Package: Wooden Case Packing
Specification: TY-5
Origin: China
HS Code: 8419609090

Food Fresh keeping Nitrogen Generator (TY-5) purity 99.9%


Technical index:

· Flow:3~2000Nm3/h

· Purity: 99.9%-99.9995%

· Dew point:-40ºC

· Output pressure:0.1~0.6Mpa

 

Operational Principle of PSA Nitrogen Generation:

 

PSA nitrogen generation adopts carbon molecular sieve as adsorbent whose capacity of adsorbing oxygen is larger than adsorbing nitrogen. The two adsorbers (a&b) alternately adsrbing and regenerating to separate oxygen from nitrogen in air to obtain purified nitrogen by Auto-operated valves controlled by PLC.

Food Fresh Keeping Nitrogen Generator (TY-5) Purity 99.9%
 

1. Compressed air system

Air compressor supply the raw material air for the nitrogen generator. The nitrogen making system need high quality,stable pressure and enough air consumption.Air compressor should use the reliable, maintenance easily,low noise,screw air compressor.

2. Pressure Swing Adsorption Nitrogen making system

Pressure swing adsorption (PSA) is an advanced gas separate technique,it is widely used in gas supply field in the world.

2 .1 Adsorbing material

Adsorbing material is the center part of PSA nitrogen generator,Normally use the the Carbon Molecular Sieve,it can adsorb the oxygen,CO2,water in the air,but can't adsorb the nitrogen..

2.2 PSA principal

Because O2 and N2 these two gas molecule have diffusion rate difference on the molecule sieve surface,O2 smaller diameter can diffuse faster,most of them inlet micropore of CMS,the large diameter N2 diffuse slowly,less of them can inlet ,use this adsorption difference come true O2 and N2 separate.

 

2.3 PSA N2 making processing

(1)Inlet air:The air compressor press the air into transporting pipe,then use the compressed air clarification system to remove the water,oil,dust and so on,reach to air buffer tank,then pass through air buffer tank into two adsorption tower.

(2),Adsorption: When air inlet adsorption tower,during the pressure function,O2 and CO2 be adsorbed quickly.Formed N2 near the outlet position.

Food Fresh Keeping Nitrogen Generator (TY-5) Purity 99.9%



 

(3),Air outlet :When the adsorption process working in the best status(Adsorption N2:O2 is the smallest),open the outlet valve,transport the N2 into N2 buffer tank.

(4), Average pressure:After finished exhaust,rest some N2 in the tower,so let it into another tower adsorb again with new air.This process is finished when the pressure of two tower is the same,so called average pressure.

(5),Exhaust :After average pressure finished,need to releasing the air which adsorb by CMS to be ready for next adsorption,the programme will open the air releasing valve automatically,let the pressure in the tower back to the original status,meanwhile release the O2,CO2,so than the CMS can adsorb new air again.

(6), These two tower exchange work can got N2 purity 99.9 %

Please check below chart of CMS adsorb under different pressure of O2 and N2 :

 

Main parts of nitrogen generator

 

ProjectTypeQuantityRemark
PSA adsorption towerProfessional design2pieces/10kgSpecial pressure vessel manufacturer
Carbon Molecular SieveMSC-3KT-1723500kgTakeda Japan
Vortex airflow distributorProfessional design2 piecesTechnical Carbotech from Germany
Self complement compact deviceProfessional design2setsJiangyin Tongyue
single unit processing part/1 setSMC-Japan
Sample pressure reduce valve/1 pieceSMC-Japan
Direct current 24V power/1 setTaiwan-Mingwei

Pneumatic valves

Pneumatic valves

 

DN1005 piecesBurkert Germany Burkert Germany
DN504 pieces
DN201 pieces
Magnetic valve4V210-24V10 piecesTaiwan Airtac
Metal flow meterLZZ-501 pieceChangzhou Shuanghuan
Control systemTPC7062K1set(color touch screen )Kunlun Tongtai
MufflerTY-500X1 setJiangyin Tongyue
Pipe valve systembprofessional produce1 setJiangyin Tongyue

 

 

 

TRUE  GAS nitrogen generator function:

1,  Strict air treatment system

2,  Unique low-speed diverter and non-friction soft compaction device

3,  durable pneumatic valve

4, low-noise silencer of innovative design

4,  unique touch switch and LCD in the nitrogen industry; Data can be modified arbitrarily

6, of high automation and can be duty-free

5,  of reasonable and compact structure

6,  efficient nitrogen-making in short period

 

Technical advantages of filling the molecular sieve

The following two diagrams are the density of the storm loading method and the aging frequency modulation filling method (Tong Yue), which show the technical advantages of Tong Yue.

 

 

serial numberPatent No.Patent No.( Accept No.)patent families
1PSA highly efficient starting devicePatent No.:ZL 2010 2 0139342.9utility model
2Automatic control system of nitrogen generator with frequency conversionPatent No.:ZL 2012 2 0408277.4utility model
3Exhaust gas recycling and utilization devicePatent No.:ZL 2013 2 0867590.9utility model
4Automatic control device for nitrogen purityPatent No.:ZL 2013 2 0867632.9utility model
5PSA constant pressure constant regeneration systemPatent No.:ZL 2010 2 0139343.3utility model
6PSA cyclone umbrella type honeycomb air flow diffusion devicePatent No.:ZL 2013 2 0139344.8utility model
7PSA low decibel silencerPatent No.:ZL 2013 209 39345.2utility model
8Top gathering fountain type gas collecting devicePatent No.:ZL 2010 2 0569506.1utility model
9Dynamic cylinder pressing devicePatent No.:ZL 2011 2 0015073.Xutility model

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