Nitrogen Generator, Food Fresh Nitrogen Generator, Food Packing manufacturer / supplier in China, offering Food Fresh Keeping Nitrogen Generator (TY-5) Purity 99.9%, Psa Nitrogen Generator Gas Plant High Purity, Psa Nitrogen Generator for Grain Storage and so on.
|Min. Order / Reference FOB Price||1 Set||US $3,850-6,890/ Set|
|Production Capacity:||600 Sets /Year|
|Payment Terms:||L/C, T/T|
|Usage:||Nitrogen, Food Storage|
Food Fresh keeping Nitrogen Generator (TY-5) purity 99.9%
· Purity: 99.9%-99.9995%
· Dew point:-40ºC
· Output pressure:0.1~0.6Mpa
Operational Principle of PSA Nitrogen Generation:
PSA nitrogen generation adopts carbon molecular sieve as adsorbent whose capacity of adsorbing oxygen is larger than adsorbing nitrogen. The two adsorbers (a&b) alternately adsrbing and regenerating to separate oxygen from nitrogen in air to obtain purified nitrogen by Auto-operated valves controlled by PLC.
1. Compressed air system
Air compressor supply the raw material air for the nitrogen generator. The nitrogen making system need high quality,stable pressure and enough air consumption.Air compressor should use the reliable, maintenance easily,low noise,screw air compressor.
2. Pressure Swing Adsorption Nitrogen making system
Pressure swing adsorption (PSA) is an advanced gas separate technique,it is widely used in gas supply field in the world.
2 .1 Adsorbing material
Adsorbing material is the center part of PSA nitrogen generator,Normally use the the Carbon Molecular Sieve,it can adsorb the oxygen,CO2,water in the air,but can't adsorb the nitrogen..
2.2 PSA principal
Because O2 and N2 these two gas molecule have diffusion rate difference on the molecule sieve surface,O2 smaller diameter can diffuse faster,most of them inlet micropore of CMS,the large diameter N2 diffuse slowly,less of them can inlet ,use this adsorption difference come true O2 and N2 separate.
2.3 PSA N2 making processing
(1)Inlet air:The air compressor press the air into transporting pipe,then use the compressed air clarification system to remove the water,oil,dust and so on,reach to air buffer tank,then pass through air buffer tank into two adsorption tower.
(2),Adsorption: When air inlet adsorption tower,during the pressure function,O2 and CO2 be adsorbed quickly.Formed N2 near the outlet position.
(3),Air outlet :When the adsorption process working in the best status(Adsorption N2:O2 is the smallest),open the outlet valve,transport the N2 into N2 buffer tank.
(4), Average pressure:After finished exhaust,rest some N2 in the tower,so let it into another tower adsorb again with new air.This process is finished when the pressure of two tower is the same,so called average pressure.
(5),Exhaust :After average pressure finished,need to releasing the air which adsorb by CMS to be ready for next adsorption,the programme will open the air releasing valve automatically,let the pressure in the tower back to the original status,meanwhile release the O2,CO2,so than the CMS can adsorb new air again.
(6), These two tower exchange work can got N2 purity 99.9 %
Please check below chart of CMS adsorb under different pressure of O2 and N2 :
Main parts of nitrogen generator
|PSA adsorption tower||Professional design||2pieces/10kg||Special pressure vessel manufacturer|
|Carbon Molecular Sieve||MSC-3KT-172||3500kg||Takeda Japan|
|Vortex airflow distributor||Professional design||2 pieces||Technical Carbotech from Germany|
|Self complement compact device||Professional design||2sets||Jiangyin Tongyue|
|single unit processing part||/||1 set||SMC-Japan|
|Sample pressure reduce valve||/||1 piece||SMC-Japan|
|Direct current 24V power||/||1 set||Taiwan-Mingwei|
|DN100||5 pieces||Burkert Germany Burkert Germany|
|Magnetic valve||4V210-24V||10 pieces||Taiwan Airtac|
|Metal flow meter||LZZ-50||1 piece||Changzhou Shuanghuan|
|Control system||TPC7062K||1set||(color touch screen )Kunlun Tongtai|
|Muffler||TY-500X||1 set||Jiangyin Tongyue|
|Pipe valve system||bprofessional produce||1 set||Jiangyin Tongyue|
TRUE GAS nitrogen generator function:
1, Strict air treatment system
2, Unique low-speed diverter and non-friction soft compaction device
3, durable pneumatic valve
4, low-noise silencer of innovative design
4, unique touch switch and LCD in the nitrogen industry; Data can be modified arbitrarily
6, of high automation and can be duty-free
5, of reasonable and compact structure
6, efficient nitrogen-making in short period
Technical advantages of filling the molecular sieve
The following two diagrams are the density of the storm loading method and the aging frequency modulation filling method (Tong Yue), which show the technical advantages of Tong Yue.
|serial number||Patent No.||Patent No.( Accept No.)||patent families|
|1||PSA highly efficient starting device||Patent No.:ZL 2010 2 0139342.9||utility model|
|2||Automatic control system of nitrogen generator with frequency conversion||Patent No.:ZL 2012 2 0408277.4||utility model|
|3||Exhaust gas recycling and utilization device||Patent No.:ZL 2013 2 0867590.9||utility model|
|4||Automatic control device for nitrogen purity||Patent No.:ZL 2013 2 0867632.9||utility model|
|5||PSA constant pressure constant regeneration system||Patent No.:ZL 2010 2 0139343.3||utility model|
|6||PSA cyclone umbrella type honeycomb air flow diffusion device||Patent No.:ZL 2013 2 0139344.8||utility model|
|7||PSA low decibel silencer||Patent No.:ZL 2013 209 39345.2||utility model|
|8||Top gathering fountain type gas collecting device||Patent No.:ZL 2010 2 0569506.1||utility model|
|9||Dynamic cylinder pressing device||Patent No.:ZL 2011 2 0015073.X||utility model|