Basic Info.
Application Fields
Steel Cutting Machine
Purpose
Gas Manufacturing
Transport Package
Wooden Case Packing
Product Description
PSA Nitrogen generator for sewage disposal
Brief Technical Parameters index
1.) Nitrogen flow: 1-3000Nm3/h.
2.) Nitrogen purity: 95%-99.999%.
3.) Nitrogen pressure: 0.1-0.5 Mpa, adjusatble
4.) Nitrogen Gas Dew Point: -28 degree celsius. Can be lower according customer requirement
The Whole Nitrogen Generation System Includes :
Air Compressor
Air Storage Tank
Refrigeration dryer& Precision Filters
Nitrogen Generator (Includes control system, adsorption towers, buffer tanks, etc)
Nitrogen Storage Tank
Nitrogen Booster/Compressor (high pressure choose)
Full Automation
All systems are designed for unattended operation and automatic Nitrogen demand adjustment.
Low Electric Energy Consumption
All systems are designed for Energy-Efficient.
Lower Space Requirement and Short installation period
The design and Instrumentation makes the plant size very compact, assembly on skids, prefabricated and supplied from factory. Tongyue Machinery has own TRUE brand of gas separation equipments.
Installation is very easy and convenient.
Fast Start-Up
Start-up time is about 30 minutes to get desired Nitrogen purity. So these units can be switched ON & OFF as per Nitrogen
Demand changes.
High Reliability
Very reliable for continuous and steady operation with constant Nitrogen purity. Plant availability time is better than 98% always.
Molecular Sieves Life
Expected Molecular sieves life is more than 10-years i. e. Whole life time of Nitrogen plant. So no replacement costs.
Simple operation and maintenance
All systems are designed by integrated solution for easy-operation and easy-maintence.
PSA Nitrogen Generator Working Process
PSA technology utilizes two towers which are filled with carbon molecular sieve (CMS). Compressed air enters the bottom of the "online" tower and flows up through the CMS. Oxygen and other trace gases are preferentially adsorbed by the CMS, allowing nitrogen to pass through. After a pre-set time the on-line tower automatically switches to the regenerative mode, venting contaminants from the CMS. Carbon molecular sieve differs from ordinary activated carbons as it has a much narrower range of pore openings. This allows small molecules such as oxygen to penetrate the pores and separate from nitrogen molecules which are too large to enter the CMS. The larger molecules by-pass the CMS and emerge as nitrogen gas.
PSA nitrogen generators are typically used in applications where the purity requirement is higher than 99.5% (0.5% O2 or below).
Quick Estimate
PSA Nitrogen Generators are supplied to our customers as complete systems, ready for hookup to a compressed air supply, and includes air filters and controls for automatic operation. Getting started with your PSA Nitrogen Generator is simple too - just start up the PSA nitrogen generators by a switch and you're good to go. Maintenance is easy as well. You will only be required to change the filters on your PSA Nitrogen Generators every three to twelve months.
PSA nitrogen generators come pre-tested, fine tuned and inspected thoroughly to ensure that our generators are set up to meet the specific needs of our customers - as every application's nitrogen flow rate and purity differ. One of the best things about PSA Nitrogen Generators are their ability to assist various businesses with on-site nitrogen production and the various applications PSA nitrogen generators are good for. PSA Nitrogen Generators also assist businesses with eliminating risks that are typically associated with liquid nitrogen or highly pressurized nitrogen and the best part is - it's extremely cost efficient.
Technical Details
Description | Type | Quantity | Remarks |
PSA adsorption tower | Professional design | 2 pieces /10kg | Jiangyin Shuangqiu |
CMS | CMS220 | | Made in China |
Vortex airflow | Professional design | 2 pieces | Technical Carbotech from Germany |
Self complement compact device | Professional design | 2sets | Jiangyin Tongyue |
single unit processing part | / | 1 set | SMC-Japan |
Sample pressure reduce valve | / | 1 piece | SMC-Japan |
Direct current 24V power | / | 1 set | Taiwan-Mingwei |
Pneumatic valves | | | |
| 10 Pieces |
|
Magnetic valve | A Set | | Taiwan Airtac |
Metal flow meter | LZB-25 | 1 piece | Changzhou Shuanghuan |
Control system | TPC7062K | 1set | (color touch screen )Kunlun Tongtai |
Muffler | TY-300X | 1 set | Jiangyin Tongyue |
Pipe valve system | bprofessional produce | 1 set | Jiangyin Tongyue |
PLC controller | S7-200 | 1 set | Siemens Germany |
Nitrogen analyzer | P860-5N | 1 set | Shanghai Changai |
Features
1. The nitrogen purity can be adjusted from 95%-99.99%. The nitrogen gas is dry and its dew point is low, these help to preserve the food.
2. The machine features excellent cost effectiveness and fast capital payoff.
3. Its exterior is concise and small, so is to be conveniently cleaned and meet the high cleanliness requirement of the food industry.
4. The product is made of high quality equipments and its skillfully process makes itself durable in use.\
After Service:
1) Debugging
Nitrogen generator is a simple machine, many customers can debugging themselves according to our drawing and operation manual.
And if you require our technica person come to your factory to guide debugging,it's also be ok.We have a after service team. They can train your operating team in your factory.
2) Spare Parts Service
We will supply spare parts for 1 year free.
3) Maintenance
All the details you can follow our operation manual ,and if can't solve problem, please contact our after service department,they will help to solve your problem.
Packing And Delievery
Customer Onsite Picture
2018 Backery China
Other Nitrogen Generator For Choose:
No | Model | Capacity(Nm3/h) | Purity | Power(KW) | Overall size(mm) |
1 2 3 4 | TY-3-39 TY-5-29 TY-5-295 TY-8-295 | 3 5 5 8 | 99.9% 99.5% 99% 95% | 0.5 | 1800*1400*1500 |
5 6 7 8 | TY-5-49 TY-8-39 TY-12-295 TY-15-29 | 5 8 12 15 | 99.99% 99.9% 99.5% 99% | 0.5 | 1800*1400*1800 |
9 10 11 12 | TY-10-49 TY-15-39 TY-25-295 TY-30-39 | 10 15 25 30 | 99.99% 99.9% 99.5% 99% | 0.5 | 2000*1700*2250 |
13 14 15 16 | TY-15-49 TY-22-39 TY-35-295 TY-45-29 | 15 22 35 45 | 99.99% 99.9% 99.5% 99% | 0.5 | 2100*1800*2200 |
17 18 19 20 | TY-20-49 TY-30-39 TY-50-295 TY-60-29 | 20 30 50 60 | 99.99% 99.9% 99.5% 99% | 0.5 | 2200*1800*2200 |
21 22 23 24 | TY-30-49 TY-45-39 TY-75-295 TY-88-29 | 30 45 75 88 | 99.99% 99.9% 99.5% 99% | 0.5 | 2400*1900*2200 |
25 26 27 28 | TY-40-49 TY-60-39 TY-100-295 TY-120-29 | 40 60 100 120 | 99.99% 99.9% 99.5% 99% | 0.5 | 2500*2100*2500 |
29 30 31 32 | TY-50-49 TY-70-39 TY-120-295 TY-140-29 | 50 70 120 140 | 99.99% 99.9% 99.5% 99% | 0.5 | 2600*2200*2850 |
33 34 35 36 | TY-60-49 TY-90-39 TY-160-295 TY-190-29 | 60 90 160 190 | 99.99% 99.9% 99.5% 99% | 0.5 | 2800*2200*2500 |
37 | TY-80-49 | 80 | 99.99% | 0.5 | |
38 39 40 | TY-120-39 TY-200-295 TY-250-29 | 120 200 250 | 99.9% 99.5% 99% | 0.5 | 3200*1400*2800 |
41 42 43 44 | TY-100-49 TY-140-39 TY250-295 TY-290-29 | 100 140 250 290 | 99.99% 99.9% 99.5% 99% | 0.5 | 3500*1500*2800 |
... | ... | ... | ... | ... | ... |
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How to choose Nitrogen Generator ?
We produce according to customers' requirements,you should inform us as below:
1. What is the nitrogen capacity?
2. What is the nitrogen purity?
3. What is your usage for this nitrogen unit?
4. What is the nitrogen outlet pressure do you prefer?
Do you only require the nitrogen unit or the complete system include air compressor, gas storage tank, Refrigeration dryer & Precision Filters?
Address:
No. 2030 Zhencheng Road, Jiangyin City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Chemicals, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Packaging & Printing, Security & Protection
Management System Certification:
ISO 9001
Company Introduction:
Jiangsu Tongyue Gas System Co., Ltd. Specializes in the production of nitrogen generators, air compressors, oxygen and other gas processing equipment. The products are widely used in food, medicine, chemical industry, chemical fiber, metallurgy heat treatment, electronics, steel, coal, and other industries. The products involve in many fields and offer multiple functions. The company has extensive technical experience in the applications of different industrial gases, providing customers with a full range of gas solutions, while allowing them to enjoy convenient and efficient after-sales services.
The company has a number of patented technologies and intellectual property rights. System automation, mute for environmental protection, low energy consumption, high conversion rate and other features are strengthened on the basis of existing equipment, to maximize the value of customer′s production chain. The company insists on using high high-quality imported parts, having established and improved production processes, quality control system, and after-sales service evaluation system, to provide meticulous service to each customer.
Our businesses cover throughout the country, and are also exported to Southeast Asia, Europe and other overseas markets. Standing on the top of the industry, Tongyue is committed to advancing the development of the air separation industry. Constant technical R & D is our eternal mission.